Lay System

Vertical Lay Systems (VLS)

Vertical lay for deepwater flexibles, umbilicals and submarine cable. A fixed 200 MT twin-tensioner tower for permanent installation, or the modular 120 MT DVLS-120 for any vessel of opportunity.

120–200 MTLay tension / line pull
50 – 700 mmProduct OD (DVLS-120)
3,000 mMax lay depth (Fixed VLS)
~21 daysModular mob / demob
The Range

A fixed tower, or a modular system

Choose by campaign and vessel: a fixed tower for the highest continuous line pull on a dedicated vessel, or a modular system that breaks down for freight and bolts onto any suitable deck. Final specification is confirmed during FEED.

200 MT Fixed VLS tower integrated on a cable-lay vessel, render

200 MT Fixed VLS

Twin-tensioner tower for permanent installation on cable-lay and construction vessels.

Line pull
200 MT
Tower height
28 m
Arc diameter
10.0 m
Class
ABS / LRS
Full specification
DVLS-120 modular vertical lay system, render

DVLS-120 Modular

Portable system for any vessel of opportunity. Available for rental or sale.

Lay tension
120 MT
Product OD
50 – 700 mm
Lay speed
0 – 1,200 m/hr
Design code
DNV
Full specification
Side-by-side comparison
Parameter200 MT Fixed VLSDVLS-120 Modular
InstallationFixed, host vesselModular, vessel of opportunity
Line pull / lay tension200 MT (twin tensioners summed)120 MT (dynamic)
TensionersTwin × 100 MT, four-track1 – 2 × 4-track
Lay speed0 – 0.8 m/s0 – 1,200 m/hr
ProductSubmarine cables, umbilicals, flexibles50 – 700 mm OD
Height28 m (overall)29.4 m approx.
Footprint8.5 × 8.0 m approx.14.2 × 10.3 m approx.
Hang-offIntegrated, redundant125 MT clamp (dynamic)
Heave compensationOptional AHC, ± 2.5 m—
Class / design codeABS / LRS (project-specific)DNV-RP-0232 / DNV-ST-0378
200 MT Fixed VLS tower with carousel and jib crane on a cable-lay vessel, render
Package 01

200 MT Fixed VLS Tower

  • Twin 100 MT tensioners
  • 28 m tower
  • 3 operating decks
  • ABS / LRS

A modular twin-tensioner vertical flexlay tower for permanent installation on a cable-lay or construction vessel. Two 100 MT four-track tensioners, each with 5 m contact length, are stacked across three operating decks in a 28 m tower over a 10 m arc.

  • Highest continuous line pull in the family, with tensioner redundancy
  • Work platforms and access stairs on all three decks
  • Top-mounted jib crane for product handling and equipment lifts
  • Optional ± 2.5 m active heave compensation for longer weather windows
Full specification
Total line pull200 MT (twin tensioners summed)
Tensioner configurationTwin × 100 MT, four-track each, 5 m contact length
Tower height28 m (overall), 21.9 m to top deck
Arc diameter10.0 m (R 5000 mm)
Top jib craneIntegrated lifting jib above arc
Deck elevationsEL. 5.7 m · EL. 13.7 m · EL. 21.9 m
Base footprint8.5 × 8.0 m approx.
Lay depthUp to 3,000 m
ConfigurationMoonpool / stern / over-the-side
Hang-off systemIntegrated, redundant
AHC option± 2.5 m, active heave compensation
Product rangeSubmarine cables, umbilicals, flexibles
Lay speed0 – 0.8 m/s
ClassABS / LRS (project-specific)
OperationsUp to Hs 4.5 m
DVLS-120 120 MT modular vertical lay system, render
Package 02

DVLS-120 Modular VLS

  • 120 MT lay tension
  • 50 – 700 mm OD
  • ~21-day mob / demob
  • Rental or sale

The DVLS-120 turns flexible product from deck carousels, baskets or reel drives into the vertical plane for lay through the moonpool or over the side. Its modular steel structure breaks down for road and sea freight and bolts to deck grillage with sea-fastening brackets. Download the DVLS-120 datasheet (PDF).

  • 5 m radius fleeting top chute (±15°) with low-tension MBR control
  • Hydraulically retractable hang-off beam for mid-line connections and buoyancy installation
  • 15 MT pull-through winch and 2 × 7.5 MT tugger winches for moonpool work
  • Interchangeable polyurethane pads for armoured cable, PP-yarn served cable and flexible pipe
Full specification
Maximum lay tension120 MT (dynamic)
Hang-off clamp capacity125 MT (dynamic)
Tensioner configuration1 – 2 × 4-track, 4 × 75 kW motors each
Product OD range50 – 700 mm
Top chute radius5.0 m @ 15 MT (low tension); fleeting ±15°
Lay / recovery speed0 – 1,200 m/hr
Maximum squeeze force150 MT (adjustable, load-cell controlled)
Overall envelope (L × B × H)14.2 × 10.3 × 29.4 m approx.
Total weight (excl. tensioner)185 MT
Tensioner weight74 MT each
Maximum single lift12 MT (excl. tensioner)
Work platform30 m² deck area, 1.5 MT/m² rating
Power supply1 × 55 kW HPU; 2 × 4 × 75 kW VFD panels, 440 VAC 60 Hz
Design codeDNV-RP-0232 / DNV-ST-0378 design appraisal
MobilisationRental or sale; ex-Singapore / China, ~21-day mob/demob
Document no.DIM-DVLS-120
Common Platform

Built into both systems

Engineered, fabricated and load-test certified in-house, with offshore commissioning support from the Dimension team.

Class-verified design

Designed and delivered to ABS, LRS or DNV requirements, project by project.

Integrated A&R and hang-off

Abandonment & recovery and product hang-off systems are integrated in both builds.

Full automation

HMI-driven sequencing with PLC interlocks on both builds.

Moonpool or over the side

Product is laid through the vessel moonpool or over the side.

Spread compatibility

Works with Dimension tensioners, carousels and deck winches, and with third-party equipment.

Purchase or rental

Available outright or for short-campaign rental, matched to campaign duration and vessel.

Engineering Views

200 MT Fixed VLS · in detail

Render and CAD elevations of the fixed tower, showing the stacked tensioners, the 10 m arc with its top jib crane, and the three operating decks. Project-specific renderings are provided as part of the formal engineering submission.

Package
200 MT Fixed VLS
Views
3D render · side and front elevations
Specification
Project-dependent, confirmed during FEED
Applications
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From feasibility through commissioning — Dimension delivers in-house engineered marine equipment, backed by 14+ years of offshore operations.